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Professional GMP Standard Clean Room Construction with Customized Cleanliness Class and Prefabricated Modular Components for Laboratory Sterile

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Shenzhen Zhong Jian South Environment Co., Ltd.

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Professional GMP Standard Clean Room Construction for Laboratory Sterile Environment using High Quality HPL Panels

Core Implementation Workflow

Design Planning Phase

Customized Cleanliness Class: Supports ISO Class 3 (Class A) to ISO Class 8 (Class 100,000), adjustable via FFU coverage (100% coverage for Class 100) and air-change rates
Intelligent Control System: Integrates 10-inch touchscreen for real-time monitoring of temperature (±0.1°C precision), humidity (±1% RH precision), differential pressure, and particle concentration, with remote control capability

Construction & Installation

Prefabricated Modular Components: Main framework (aluminum profiles/stainless steel), envelope panels (powder-coated steel), FFU units, etc., factory-preassembled to minimize on-site contamination
Rapid Deployment: On-site assembly of standardized modules completed in 3-5 days, 30% faster than traditional cleanrooms

Validation Standards

Continuous 3-day viable particle monitoring (e.g., ≤1 cfu/m³ for ISO Class 5 zones)
Differential pressure gradients maintained at 10-15 Pa, with highest positive pressure in critical areas

Key Configurations & Technical Parameters

Component	Specifications
Structural Frame	Aluminum profiles/electrostatic-sprayed square steel tubes/SUS304 stainless steel (anti-static, corrosion-resistant)
Filtration System	HEPA efficiency ≥99.99%@0.3μm; Class 100 zones adopt "dual HEPA + UV sterilization" exhaust technology
Energy Efficiency	DC-motor FFUs reduce energy consumption by >60%, with additional 9% savings in standby mode
Flooring Material	Epoxy resin/PVC flooring (chemical-resistant, anti-slip)

Advantages vs. Traditional Cleanrooms

Metric	Modular Solution	Traditional Solution
Construction Period	3-5 days	≥3 months (including civil works)
Retrofit Cost	98% material reuse rate	High demolition/reconstruction costs
Flexibility	Supports relocation/expansion (e.g., Ningbo Physis 450 m² workshop relocation)	Fixed structure, difficult to modify
Optimal Scale	Cost-effective for <500 m²	Suitable for large workshops

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high pressure steam sterilizer for liquid

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